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User's Guide
Customer order # 77460L Manufacturer part # 77460LB Rev. 2
For the Zebra Z4000™ and Z6000™ Printers
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Podsumowanie treści

Strona 1 - User's Guide

User's GuideCustomer order # 77460L Manufacturer part # 77460LB Rev. 2For the Zebra Z4000™ and Z6000™ Printers1H:...uspiran2.vpThu Jun 18 15:49:0

Strona 2 - Composite Default screen

For shipping information, refer to Appendix C.CommunicationsRefer to Figure 1. The Z Series™ printer comes standard with both anElectronics Industries

Strona 3 - Z Series™ User’s Guide i

Z Series™ ConfigurationThe Z Series™ printer will have one of two different styled front pan-els. The deluxe front panel contains an LCD (Liquid Cryst

Strona 4 - Thu Jun 18 15:49:10 1998

Operating ModesWhen shipped from the factory, the printer is preset to the most com-monly used modes of operation:Tear-Off Mode, Thermal Transfer Prin

Strona 5 - Contents

Loading MediaTo load media, refer to Figure 2.1. Raise the media cover.2. Press the Printhead Open Lever(e).[The Printhead Assembly(f) automatically s

Strona 6

Roll Media LoadingTo load roll media, refer to Figure 3.1. Place the roll of media on the Media Supply Hanger(i) and push iton all the way.2. Fold the

Strona 7 - Z Series™ User’s Guide v

Loading RibbonNOTE: The Ribbon Supply Spindle in your printer may be a"Dual-Tension" variety. Most applications require the spindle to be in

Strona 8 - Wed Jul 08 11:23:52 1998

Loading the RibbonCAUTION: Always use ribbon that is wider than the media. Thesmooth backing of the ribbon protects the printhead from wear.(For Direc

Strona 9 - Getting Started

Media Sensor OperationWhen the printer is turned ON, a Power ON Self Test is performedwhich checks the status of the electronic system and controls wi

Strona 10 - Printer Power

sensor anywhere under the media so that an “Out-of-Media” condi-tion will still be sensed.5. Insure the media and ribbon are properly positioned withi

Strona 11 - Printer Configuration

next. To maintain proper print quality, refer to the Care & Adjustmentssection later in this guide.Figure 7 illustrates a properly loaded Z Series

Strona 12 - 4 Z Series™ User’s Guide

Proprietary StatementProduct ImprovementsFCC Compliance StatementCanadian DOC Compliance StatementLiability DisclaimerNo Liability for Consequential D

Strona 13 - Media & Ribbon Loading

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Strona 14 - 6 Z Series™ User’s Guide

Operator InterfaceThe Z Series™ family of printers features either a standard or deluxefront panel. The deluxe front panel features a Liquid Crystal D

Strona 15 - Low Tension Position

Front Panel LEDsLEDs on the front panel are a quick indication of the printer's status.The LEDs listed below are common to all Z Series™ printers

Strona 16 - Removing Ribbon

Z Series™ User’s Guide 15Figure 8. Standard Front PanelFigure 9. Deluxe Front Panel23H:...uspiran2.vpThu Jun 18 15:54:53 1998Color profile: DisabledCo

Strona 17 - Media Sensor Positioning

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Strona 18 - Printer Operational Check

Auto-CalibrationThe auto-calibration of the Z Series™ printer occurs at power ON andeach time the printer recovers from error conditions such as media

Strona 19 - Z Series™ User’s Guide 11

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Strona 20 - 12 Z Series™ User’s Guide

CleaningCAUTION: Use only the cleaning agents indicated. Zebra Technolo-gies Corporation will not be responsible for damage caused by anyother cleanin

Strona 21 - Printer Operation

Cleaning the InteriorRemove any accumulated dirt and lint from the interior of the printerusing a soft bristle brush and/or vacuum cleaner.Cleaning th

Strona 22 - Front Panel LEDs

Z Series™ User’s Guide 21orekqFigure 10. Printhead and Platen Roller Cleaning29H:...uspiran2.vpThu Jun 18 15:57:44 1998Color profile: DisabledComposit

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Z Series™ User’s Guide i3H:...uspiran2.vpThu Jun 18 15:49:10 1998Color profile: DisabledComposite Default screen

Strona 24 - 16 Z Series™ User’s Guide

Cleaning the Cutter Module(For printers equipped with the Cutter option.)The Cutter Module requires periodic cleaning to remove paper dustand gummed l

Strona 25 - Media Calibration

NOTE: Disassembly of the Cutter module should only be performed by aService Technician.Z Series™ User’s Guide 23Figure 11. Cutter Cleaning31H:...uspir

Strona 26 - 18 Z Series™ User’s Guide

Cleaning the Peel Blade(For printers equipped with the Value Peel or Power Peel option.)1. Open the Media Door and press the Printhead Open Lever to r

Strona 27 - Care & Adjustments

LubricationCAUTION! No lubricating agents of any kind should be used on thisprinter! Some commercially available lubricants, if used, will damagethe f

Strona 28 - 20 Z Series™ User’s Guide

Power Rewind/Power PeelMedia Alignment(For printers equipped with the Power Rewind/Power Peel option.)An adjustment to the Media Alignment Spindle all

Strona 29 - Z Series™ User’s Guide 21

LCD Display (Deluxe Front Panel)The Z Series™ printers include the option of replacing the standardfront panel with a deluxe front panel containing a

Strona 30 - 22 Z Series™ User’s Guide

Power Rewind/Power Peel OptionThe Z Series™ printer supports a rewind option, with the capability ofrewinding an entire roll of printed labels (Rewind

Strona 31 - Z Series™ User’s Guide 23

Media LoadingRefer to Figure 15 (Power Rewind) or Figure 16 (Power Peel) whileloading media.1. Place the roll of media on the Media Supply Hanger(i) a

Strona 32 - 24 Z Series™ User’s Guide

8. Loosen the thumbscrew and slide the Rewind Media Guide(x) outto the end of the spindle and rotate it to its horizontal position.9. Place an empty m

Strona 33 - Printhead Pressure Adjustment

Media LoadingRefer to Figure 17 while loading media.1. Place the roll of media on the Media Supply Hanger(i) and push iton all the way.2. Fold the Med

Strona 34 - Media Alignment

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Strona 35 - Printer Options

Cutter OptionThe Z Series™ printer also features a cutter option. This option is avail-able as both a factory installed feature and a field installabl

Strona 36 - 28 Z Series™ User’s Guide

4. Feed the media under the Media Spindle(j), under the Ribbon Sen-sor(k), through the Cutter Module, and out the front of the printer.5. Slide the Me

Strona 37 - Z Series™ User’s Guide 29

Electronics OptionsPCMCIA OptionAn optional PCMCIA Port is available for the Z Series™ printer.This option is available as both a factory installed fe

Strona 38 - Value Peel Option

Once the option is installed in the printer, information to be stored inFlash Memory is downloaded to the printer from the host computer.A specific ZP

Strona 39 - Z Series™ User’s Guide 31

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Strona 40 - Cutter Option

Power On Self-TestA Power On Self Test (POST) is performed each time the printer isturned ON. During this test, the front panel LEDs will turn ON andO

Strona 41 - Z Series™ User’s Guide 33

38 Z Series™ User’s GuideTable 3. Printer Troubleshooting46H:...uspiran2.vpThu Jun 18 16:02:05 1998Color profile: DisabledComposite Default screen

Strona 42 - Electronics Options

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Strona 43 - Communication Options

40 Z Series™ User’s GuidePrinter Self-TestsThe Z Series™ printer is designed to work with most Zebra media andribbon combinations, right out of the bo

Strona 44 - 36 Z Series™ User’s Guide

Make sure that your print width is set correctly for the media you areusing before you run any self-tests, otherwise the test may print out on theplat

Strona 45 - Troubleshooting

WelcomeGetting Started 1Communications 2Printer Power 2Printer ConfigurationZ Series™ Configuration 3Media & Ribbon LoadingLoading Media 5Loading

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PAUSE Key Self-testPress and hold the PAUSE key while turning the printer power ON.Release the key anytime after the first front panel LED turns OFF.T

Strona 47 - Z Series™ User’s Guide 39

FEED Key Self-testPress and hold the FEED key while turning the printer power ON. Re-lease the key anytime after the first front panel LED turns OFF.T

Strona 48 - Printer Self-Tests

PAUSE and CANCEL Key Self-testPress and hold both the PAUSE key and CANCEL key while turningthe printer power ON. Release both keys anytime after the

Strona 49 - Z Series™ User’s Guide 41

Communications Diagnostic Self-testThe Communications Diagnostic Mode is a troubleshooting tool forchecking the interconnection between the printer an

Strona 50 - 42 Z Series™ User’s Guide

Media and Ribbon Sensor ProfileThe Media and Ribbon Sensor Profile may be used to troubleshoot reg-istration problems that may be caused when the Medi

Strona 51 - Z Series™ User’s Guide 43

Initializing the Flash Memory andPCMCIA CardAs of Firmware release V22.8.4, a new procedure is used to initializethe optional on-board Flash Menory de

Strona 52 - 44 Z Series™ User’s Guide

Print Error ConditionsThere are several error conditions that effect printing. Some actuallystop the printing process completely, while others are onl

Strona 53 - Z Series™ User’s Guide 45

NOTE: Printer specifications are subject to change without notice. Yourprinter may not have all of the options described in these specifications. Ifyo

Strona 54 - Resetting Factory Defaults

Printing SpecificationsRibbon Specifications50 Z Series™ User’s GuideTable 5. Printing SpecificationsTable 6. Ribbon Specifications58H:...uspiran2.vpT

Strona 55 - Automatically Executed Format

Media SpecificationsZ Series™ User’s Guide 51Pressure sensitive media: release liner must be free of preprint (withthe exception of black mark registr

Strona 56 - Print Error Conditions

Media CalibrationAuto-Calibration 17Calibration Control 17Care & AdjustmentsCleaning 19Lubrication 24Printhead Pressure Adjustment 24Power Rewind/

Strona 57 - Printer Specifications

Zebra Programming Language (ZPL II )Bar Codes52 Z Series™ User’s GuideDownloadable graphics (withdata compression)Bit image data transfer and print-in

Strona 58 - Ribbon Specifications

Standard Printer FontsFor more information on fonts, refer to the ZPL II Programming Guide.Bit-mapped fonts A, B, D, E, F, G, H, and GS are expandable

Strona 59 - Media Specifications

Standard Printer Font Examples54 Z Series™ User’s GuideDefault Printer Fonts - 300 dots/inch (12 dots/mm)Default Printer Fonts - 203 dots/inch (8 dots

Strona 60 - Bar Codes

Optional Printer FontsThere are many optional character fonts that can be purchased for yourZ Series™ printer, in addition to those which are standard

Strona 61 - Standard Printer Fonts

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Printer ConfigurationNOTE: To configure a Z Series™ printer having the optional deluxefront panel, refer to the information found later in this sectio

Strona 63 - Optional Printer Fonts

Refer to Table 8 if the settings need to be changed to match those ofyour host computer. If you do not know the settings of your host com-puter, refer

Strona 64 - 56 Z Series™ User’s Guide

Operating ModesUse the Bank Two (right) switches to select printer operating modes.When shipped from the factory, all switches are in the ON position.

Strona 65 - Appendix A

Standard Front Panel Control KeysIf you need to adjust the print darkness, label position or the image po-sition on the label, use the following contr

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Printer ConfigurationNOTE: To configure a Z Series™ printer having the standard frontpanel, refer to the information found earlier in this section.Del

Strona 67 - Z Series™ User’s Guide 59

Printer SpecificationsGeneral Specifications 47Printing Specifications 48Ribbon Specifications 48Media Specifications 49Zebra Programming Language (ZP

Strona 68 - 60 Z Series™ User’s Guide

NEXT MENU KeyPress this key to increment through the major menu headings, showingthe top level of each configuration section. When the end of the menu

Strona 69

Z Series™ User’s Guide 63Table 10. Deluxe Front Panel Configuration71H:...uspiran2.vpThu Jun 18 16:03:36 1998Color profile: DisabledComposite Default

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Strona 76 - 68 Z Series™ User’s Guide

Exiting the Configuration modeWhen you are finished changing or reviewing the necessary parame-ters, press the START/SAVE key. Use the NEXT ITEM key t

Strona 77 - Z Series™ User’s Guide 69

Communication InterfacesData cables must be fully shielded and fitted with metal or metalizedconnector shells to prevent radiation and reception of el

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Strona 79 - Appendix B

RS-232 InterfaceThe Z Series printer is configured as Data Terminal Equipment(DTE). The serial data cable used to connect the printer to the hostcomp

Strona 80 - 72 Z Series™ User’s Guide

Hardware Control Signal DescriptionsFor all RS-232 input and output signals, the Z Series™ printer followsboth the Electronics Industries Association

Strona 81 - Z Series™ User’s Guide 73

Parallel Data CommunicationsTable 12 illustrates the pin connections on the Bi-directional Parallelconnector at the rear of the printer.Parallel Inter

Strona 82 - Parallel Data Communications

AC Power CordSince many areas of the world have specific power requirements, anAC Power Cord may not be included with your printer. Refer to Figure30.

Strona 83 - Appendix C

Fuse ReplacementA user-replaceable AC Power Fuse is located just below the AC PowerSwitch at the rear of the printer. The replacement fuse is a 3AG Fa

Strona 84 - Shipping

1. Load media (and Ribbon if required) according to the appro-priate Media Loading and Ribbon Loading Instructions foundin this User’s Guide. Insure t

Strona 85 - Z Series™ User’s Guide 77

Slightly Light - Slightly light labels are, in some cases, preferred toslightly dark for “In Spec” bar codes. Both normal and rotated barcodes will be

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ASCII Code ChartZ Series™ User’s Guide 79NOTE: NOT recommended for use as a CommandPrefix, Format Prefix, or Delimiter Character87H:...uspiran2.vpThu

Strona 87 - ASCII Code Chart

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alphanumeric Indicating letters, numerals, and characters such aspunctuation marks.backfeed When the printer pulls the media and ribbon (if used) back

Strona 89 - Glossary

Congratulations! You have just purchased a high-quality thermal de-mand printer manufactured by the industry leader in quality, service,and value. For

Strona 90 - 82 Z Series™ User’s Guide

diagnostics Information about which printer functions are not working- used for troubleshooting printer problems.die-cut labels See non-continuous med

Strona 91 - Z Series™ User’s Guide 83

non-continuous media Consumable printing stock which contains anindication of where one label/printed format ends and the next onebegins. Examples are

Strona 92 - 84 Z Series™ User’s Guide

take label sensor See label available sensor.thermal direct See direct thermal.thermal transfer A printing method in which the printhead pressesan ink

Strona 93 - Z Series™ User’s Guide 85

AAC Power 2AdjustmentsMedia Sensor Position 9Printhead Pressure 24ASCII Control CodesXOFF (DC3) 71XON (DC1) 71CCalibration 17CautionRibbon Width 8Ship

Strona 94 - 86 Z Series™ User’s Guide

DDamage Report 1DIP Switches 55DTR (Data Terminal Ready) 71EEIA RS232 71Electrical Noise 69Error Conditions 46LCD Display 27FFactory Defaults 44FCC Ru

Strona 95 - Z Series™ User’s Guide 87

MMaintenance 1MediaContinuous 9Fanfold 6Non-Continuous 9Roll 6Media AlignmentPower Peel 25Power Rewind 25Media Guide 6, 29, 31, 32Media Loading 5Media

Strona 96 - 88 Z Series™ User’s Guide

RReporting Damage 1Ribbon Loading 7Ribbon Removal 8Ribbon Supply Spindle 8Ribbon Takeup Spindle 8RS-232 70Chassis Ground 69DSR (Data Set Ready) 69DTR

Strona 97 - Z Series™ User’s Guide 89

TTroubleshooting 35UUnpacking 1WWarningAC Power 2, 73Earth Ground 2, 73Equipment Safety 2, 73Personnel Safety 2, 73ZZPL II 1, 17, 50ZPL II Instruction

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